Motorcycle Seat Base Sheet Metal

This bike will be unique so the.

Motorcycle seat base sheet metal.

How to make a custom metal seat pan for matt s 1852 dkw rt125 bobber. Back then i used 3mm sheet metal which is tough to cut and shape. Use paper and pencil or computer design software for your seat plan. Sep 22 2014 making a seat pan can seem very difficult if you have never done it before.

Using steel bar stock sheet metal a tig welder to scratch build a motorcycle seat. This method will work with any style seat whether it be on a chopper a floating bobber seat or a brat style seat. A flat metal or fibreglass seat base suffers from the following four issues there is no easy way to fix the seat cover to the base. Because hardcore riders demand the absolute best quality parts that hold up to years of abuse.

Make a seat for my honda 100 out of material that i had lying around easily modifiable have this seat be comfortable enough for rock and roll have the seat look professional enough to be proud of be easily rem. Cut the metal frame of the seat. Use mesh metal which can. Build a motorcycle seat.

Twisted choppers builds heavy duty custom fenders. Trace the outline of the template onto your sheet metal with a permanent marker. It s a given some seat pans are quicker and easier to make from sheet metal but for this type i have the seat wrap over the frame so fiberglass is my weapon of choice. Your seat should also look like it belongs on your motorbike.

I hadn t made one until i did my midlife crisis bike in 2010. I ve read through a few posts and have seen pans made from everything from 12 gauge to 22 gauge in everything from stainless steel to aluminum. My attempt at making a steel seat base and seat pod from scratch i have never really done any sheet metal before and my welding skills are some what non existent. The goals for this project were.

Sheetmetal such as fenders gas tanks seat pans oil tanks and builders fabrication parts for harley davidson and custom motorcycles. Anyone have suggestions for a good gauge for a sheet steel pan. Now i ve leant the easy seat pan construction. Nothing thin and flimsy sold here.

I have found a design i intend to mimic and it is made from sheetmetal. Most modern seats have the cover stapled on which is obviously not possible with a metal or fibreglass base. It s all the same just make the adjustments needed for your bike. Remove the template and cut the traced shape out of the metal sheet using metal shears or an electric nibbler.

Deburr the edges of your freshly cut seat pan with a metal file and sandpaper to remove any jagged edges.